Best Aluminum Carry-On Luggage: MVST Select TREK Aluminium Suitcase Gunmetal

No more settling for mediocre luggage. We’ve personally handpicked the absolute best aluminum carry-on luggage options that offer both protection and envy-inducing aesthetics.

Here’s the exciting part: we’ve sifted through countless options, scrutinized every feature, and delved into numerous reviews to ensure that our list is truly top-notch.

Are you ready to be inspired? Let us take you on a journey through our detailed reviews, expert insights, and captivating options that have not only won our hearts but have also ignited our wanderlust.

What is the best aluminum carry-on luggage?

In my opinion, the best aluminum luggage that offers durability without breaking the bank is the Monos Hybrid Carry-on. This luggage stands out for its affordability compared to other aluminum suitcases, while still providing the benefits of a sturdy bag.

For the middle-priced range, my choice would be the Away Aluminum Carry-on. It strikes a balance between price and quality, offering a decent level of durability and functionality without being overly expensive.

If you’re looking for a premium choice, I recommend the Rimowa Classic Cabin Carry-On. While it is one of the pricier aluminum carry-on luggage options on the market, it justifies its price with its exceptional aesthetics and durability. This suitcase is highly regarded by frequent travelers and is designed to withstand the test of time.

Best affordable

Mid-price range

Best premium

Affordable option

Best Aluminum Carry-On Luggage: Monos Hybrid Carry-On

Mid price option

Best Aluminum Carry-On Luggage: Away The Carry-on: Aluminum Edition

Premium option  

Best Aluminum Carry-On Luggage: Rimowa Classic Cabin Carry-On

If the three bags I mentioned earlier don’t catch your interest, no need to worry! There are plenty of other options available. Continue reading to discover these additional choices and why they are also excellent picks.

Check out the full selection below:

Best aluminum carry-on luggage under $400

In this section, we will review aluminum suitcases that are priced affordably, specifically under $400. These suitcases prove that you don’t have to break the bank to experience the durability and sophistication of aluminum construction. 

Monos Hybrid Carry-On

Best Aluminum Carry-On Luggage: Monos Hybrid Carry-On

It’s a well-known fact that most aluminum suitcases tend to be heavy, often weighing 10 pounds or more. This is a characteristic that many people dislike about aluminum bags when compared to lighter options such as polycarbonate or nylon luggage. Regarding aluminum bags, Lavanya Sunkara of Map Happy says they tend to “weigh like a titanium log, making it difficult to lift into an overhead bin or cart around.

But here’s the good news. The Monos Hybrid Carry-On offers the best of both worlds. At 8.8 lbs, it provides the benefits of a lighter frame due to its polycarbonate construction, while still maintaining the look and characteristics of an aluminum case.

This is achieved through a water-resistant German polycarbonate hard shell, complemented by an anodized aluminum frame and corner guards, which give the bag a more luxurious appearance. 

What we also like

I appreciate that this suitcase offers several bonus accessories such as a built-in compression pad, an anti-microbial laundry bag, two shoe bags, a vegan leather luggage tag, and even an eraser for removing scratches (please note that it won’t work for deep gnashes or dents).

Customers have praised these practical and convenient extras, with one mentioning that “all the small details and touches inside are very well-thought-out and practical. The suitcase glides smoothly, the handle doesn’t rattle, and the added shoe and laundry bags are a nice touch.” Additionally, the inclusion of these thoughtful additions makes the suitcase an excellent value for the price.

What we don’t like

One common complaint about this zipperless suitcase is that it tends to accumulate scuff marks and dirt easily on its exterior after a few uses. If you’re concerned about scratches, I suggest you avoid the bright color options and instead choose black or darker, dull options.

In addressing this issue, some users, including Hannah Freedman, a writer from Insider, have found that using the included erasers can be helpful in removing these marks. However, it’s important to note that while some of the marks may come off, others may be more permanent.

A customer expressed a similar perspective, stating, “Some of the marks came off, while others seem permanent, but I choose to view them as signs that I have traveled far and well!”

LUGGEX Aluminum Luggage Carry On

Best Aluminum Carry-On Luggage: LUGGEX Aluminum Luggage Carry On

If you’re interested in a zipperless suitcase but don’t want to spend a lot of money, the LUGGEX Aluminum Luggage Carry On is an excellent choice. It is constructed with an aerospace-grade aluminum shell, making it durable enough to withstand the rigors of travel, including airports, buses, trains, and any other mode of transportation. 

Many customers, particularly those who have used it extensively on several flights and other modes of transport, share the same view – that the bag holds up remarkably well, even after being subjected to rough handling.

I recall one of such customer’s experience who bought the bag on Amazon and had travelled with the bag on six flights and over 10 rideshares. They recount how they had witnessed a few drivers literally throwing the bag when they thought the passengers weren’t watching.  They testified to the bag sustaining a small dent on one of the metal clad corners, but remaining intact and holding up pretty well.

What we also like

Like many other customers, I appreciate zipperless locking latch designs in suitcases. The reason behind my preference is the frequent occurrence of zipper failures and the vulnerability of conventional luggage to being forcibly opened by pickpockets.

However, with a suitcase like this one, which lacks an external zipper, I find solace in its ability to serve as a personal security vault, allowing me to conceal and protect my valuable belongings from pickpockets.

What we don’t like

The negative feedback primarily revolves around the plastic TSA latches present on this suitcase. Users express their dissatisfaction with the fact that these latches are made of plastic, which is considered to be of lower quality than an aluminum suitcase. Additionally, some users have reported instances where the TSA-approved locks have broken after only a few trips, further exacerbating their concerns.

MVST Select TREK Aluminium Suitcase Gunmetal

Best Aluminum Carry-On Luggage: MVST Select TREK Aluminium Suitcase Gunmetal

The MVST Select TREK Aluminium Suitcase is an excellent choice when it comes to the best aluminum luggage with a reasonable price point. Made from a high-quality aluminum-magnesium alloy, it possesses the strength and resilience of a dedicated bodyguard, ensuring the safety of your belongings throughout your travels.

According to The Peak Lapel’s review, this bag is remarkably durable and impeccably constructed. The reviewer states, “We’ve taken them on a few trips, and have, intentionally, not babied them at all. The locks are solid, as are the handles and wheels. While it’s not quite possible to know how long they will truly last, they sure feel like they will last a nice, long time.”

What we also like

In the event that you need to check this bag, you’ll be pleased to know that it comes with a protective suitcase cover. This cover acts as a shield, safeguarding your luggage from potential damage caused by baggage handlers.

Schimiggy commends this feature, expressing their appreciation by saying, “I love this protector and wish all luxury or expensive suitcases came with one. They really help with keeping your luggage safe and looking new.”

What we don’t like

Besides the usual worry about scratches, my research reveals that the handle of this suitcase does not offer adjustable height settings to cater to tall travelers.

The review by The Peak Lapel emphasizes the need for the suitcase to have at least two different height options. However, it appears that the handle” only comes up a little bit” and cannot be adjusted further. If you happen to be tall, this is an important factor to consider while making your decision. 

Best aluminum carry-on luggage under $600

Here, we delve into the realm of mid-range priced aluminum carry-on bags under $600. These carry-ons provide a reliable travel companion that can withstand the rigors of frequent journeys. 

Arlo Skye The Frame Carry-on Max: Aluminum Edition

Best Aluminum Carry-On Luggage: Arlo Skye The Frame Carry-on Max: Aluminum Edition

Aluminum suitcases don’t need to be excessively expensive. Thankfully, brands like Arlo Skye offer high-quality aluminum luggage at a fraction of the cost charged by luxury brands such as Rimowa and Zero Halliburton.

The Frame Carry-on Max not only lives up to its reputation but also exudes a sense of luxury and elegance. And I’m not even surprised, given the founders’ impressive backgrounds working with renowned brands like Tumi and Louis Vuitton.

As you may have noticed throughout this review, aluminum suitcases are prone to scratches and dents, particularly when handled carelessly by baggage handlers. And this bag is no different. Nonetheless, many experts, including Jonathan Evans of Esquire, acknowledge this as an unfortunate but inevitable compromise for aluminum bags.

Evans even shared his perspective on the scuffs and dents accumulated on the suitcase, stating, “After the initial shock of the first ding on my bag, I’ve come to appreciate the minor scars it has accumulated thus far, as well as those yet to come. This is a long-term piece of luggage, and I want it to show that it has traveled—just like me.”

Considering that this suitcase is designed as a carry-on that stays with you on board, I appreciate that scuffs and dents can be minimized.

What we also like

The brand boasts about its “silent run wheels,” and I can see why. Customers have raved about how “incredibly quiet” and “super smooth” the four multi-directional wheels are. Another common compliment for the bag is its striking appearance, with customers reporting receiving compliments and admiring looks from strangers. One user even observed, “I noticed a group of people giving my bag a second, third, and fourth glance as I walked past them.”

Additionally, I appreciate the removable built-in charger, which eliminates the hassle of worrying about airline restrictions on lithium-ion batteries.

What we don’t like

I’m a big fan of the Frame Carry-on Max, but there is one caveat. Its dimensions are slightly larger, measuring 23 x 15 x 9.6 inches compared to the standard size of 22 x 14 x 9 inches. As a result, on some domestic flights, you may need to check it at the gate.

However, I want to emphasize that this is just a precautionary note. One customer mentioned being able to use it as a carry-on on a smaller plane: “I recently took a domestic flight on a smaller aircraft, and the suitcase fits perfectly in the overhead bin, even with my wide work bag.” 

Level8 Full Aluminum Carry-On Luggage 20”

Best Aluminum Carry-On Luggage: Level8 Full Aluminum Carry-On Luggage 20”

Crafted from an aircraft-grade aluminum-magnesium alloy, this keyless and zipperless suitcase from Level8 is engineered to withstand the rigors of travel.

To enhance its durability even further, the suitcase features protective rivet corners, and anti-wear stands to prevent direct contact between the case and the ground, ensuring longevity and preserving its pristine appearance.

What we also like

I am impressed by the ease with which you can pack a week’s worth of travel essentials in this bag. Its 36-liter capacity, two spacious compartments, two packing cubes, and two removable dividers make organizing your belongings incredibly convenient.

Judie Lipsett Stanford, a writer for Gear Diary, shares my enthusiasm for the bag’s interior space. She has confirmed that when packed efficiently, it can easily accommodate all the necessary items for a trip lasting a week or even longer.

Judie personally put this to the test during a five-day trip to Laguna Beach for the MediaTek Summit, where she needed multiple outfits for events taking place on the same day. She confidently questioned, “Can I fit all of these clothes into the left side of this carry-on and still have the right side free for everything else? You bet I can!” And she undeniably succeeded, surpassing all expectations.

What we don’t like

One thing to keep in mind is that the Level8 Aluminum luggage is heavier than your typical carry-on suitcase, weighing 10 lbs. However, this weight is comparable to other metal suitcases.

Additionally, this aluminum suitcase is prone to scratches, so I would not recommend you check this bag, as it may acquire dents and show signs of wear. A customer stressed this by stating, “It needs to be used as hand luggage only, so you can care for it. Based on my previous experience, luggage handlers tend to dent it severely.” 

Away The Carry-on: Aluminum Edition 

Best Aluminum Carry-On Luggage: Away The Carry-on: Aluminum Edition

The great thing about this Away aluminum suitcase is its ability to handle dents without falling apart as other luggage materials would.  Evan Melachosky from Gear Patrol shares my admiration for the durability of this suitcase.

Despite experiencing some falls, his Away suitcase hasn’t shattered on him. In his own words, he stated, “I want a suitcase that can handle dents without shattering. And my Away suitcase certainly hasn’t shattered, despite taking its fair share of freefalls.” I think this is a true testament to its durability.

Furthermore, many customers on the Away website agree with me regarding the cool metallic design of this suitcase, which I think looks exceptional. They mentioned that the bag receives numerous compliments and stands out wherever they go. Mark, for example, says “It looks stylish even with the scratches on the surface as a result of frequent use.” Despite frequent use resulting in surface scratches, he still finds it stylish.

What we also like

Away provides a lifetime warranty for their suitcases. That means when you invest in their aluminum suitcase, you can do so with confidence, knowing that they’ve got your back for the long haul.

This only covers significant damages such as a cracked shell, broken wheels, malfunctioning handles, or ripped zippers, fabric, and other functional element of your luggage. That said, don’t expect them to give you a new bag if your bag scratches or shows some dings.

What we don’t like 

One aspect worth noting about this suitcase is that it is prone to acquiring scratches and dents, particularly when checked. Away even acknowledges this as an expected outcome. On their website, they proudly state that your aluminum suitcase will exhibit signs of wear and tear, adding to the “stories of your travels.”, so you should “Wear it with confidence”.

However, some customers have expressed disappointment with these scratches. Georgina Ustik of TNW, for instance, criticized the so-called “bangability feature” as a deceptive term for poor quality.

In her own words, she stated, “After just a short flight in the cargo hold, I noticed multiple dents and scratches. Spending $475 (or €495) on damaged luggage? It seems like the ‘bangability’ feature is more of a trendy disguise for low quality, in my opinion.” 

Best aluminum carry-on luggage above $1000

In this review section, we delve into the realm of luxury aluminum carry-on luggage options priced above $1000.

These premium suitcases epitomize sophistication, superior craftsmanship, and exceptional durability.

Rimowa Classic Cabin Carry-On

Best Aluminum Carry-On Luggage: Rimowa Classic Cabin Carry-On

No discussion on the best aluminum suitcases is complete without a nod to Rimowa’s Original Cabin masterpiece. This sleek suitcase is crafted from a premium anodized aluminum alloy, accentuated by riveted high-gloss aluminum corners, and finished off with meticulously hand-made leather handles. Its irresistible charm and unrivaled durability make it a true champion in its league.

Krista Jones, a trusted reviewer from Esquire, couldn’t help but be amazed by the German brand’s unwavering commitment to excellence. She personally owns the carry-on, and despite enduring numerous flights, it still maintains a pristine appearance.

In her glowing review, she enthusiastically declares, ” As for mine, I have the carry-on, which has already withstood a handful of flights and it barely has a scratch. By no means do I give it special treatment, and for me it’s easy to take care of it and keep looking new.”

What we also like

In July 2022, Rimowa made a significant change by transitioning from a 5-year warranty to a lifetime warranty. This new warranty now covers all functional aspects of your suitcase for as long as you own it.

Although it doesn’t cover regular wear and tear such as dents and dings, I appreciate the fact that the German brand is committed to repairing or replacing your luggage if necessary. As such, I believe investing in this luxurious suitcase is worth its higher price tag, especially if you’re looking for a suitcase that will truly stand the test of time.

What we don’t like

Despite having a flex divider, from my research, I’ve noticed that the suitcase lacks sufficient internal pockets or compartments for effective organization. This can make it challenging to keep your belongings neatly arranged inside unless you use packing cubes.

Krista shares a similar observation, although she appreciates the minimalist design of this suitcase. In her argument, she expresses her preference for a piece of luggage without numerous organizational features or additional embellishments.

She states, “I don’t like other suitcases that have multiple pockets, hidden compartments, and layered dividers built in, I find that those do nothing but waste space. I want an open compartment where I can choose how to store my things. In the end, this actually gives you packing space to work with.” 

Zero Halliburton Pursuit Aluminum International Carry-On

Best Aluminum Carry-On Luggage: Zero Halliburton Pursuit Aluminum International Carry-On

This remarkable suitcase comes from Zero Halliburton, the pioneers of aluminum cases since 1938. It sets new standards in durability and protection, thanks to its cutting-edge ZH Concave Edging architecture and a sleek brushed aluminum surface that is almost scratch-proof.

Furthermore, this extraordinary suitcase has received numerous positive reviews, praising its exceptional quality and long-lasting resilience. Mike Richard from The Manual believes that this luggage is truly worthy of James Bond, exclaiming that it makes you “feel classy and upscale.”

A satisfied customer on Amazon, who took approximately 117 flights in 2022 alone, expressed the need for a sturdy aluminum carry-on. They found their perfect match, proclaiming, “I wanted a case type aluminum carry on & I found it! High quality across the board from the finish, wheels, handle to the polished aluminum locks!” Another customer described their suitcase as a “literal work of art,” appreciating every intricate detail, solid construction, rugged rollers, and heavy-duty locking mechanism for added security.

What we also like

This carry-on suitcase excels in terms of functionality. Its dimensions of 22 x 14 x 9 inches make it a perfect fit for most domestic flights’ overhead bins.

What’s more, it offers delightful additional features such as a three-stage telescopic handle, smooth-moving spinner wheels, TSA-approved locks, elegant leather accents, and a roomy interior with organizational features to keep your belongings tidy and accessible.

What we don’t like

The suitcase weighs a substantial 11.5 pounds, and as is common with aluminum luggage, it may acquire scratches, dings, and dents over time.

An Amazon customer shares a similar perspective, stating, ” I’m surprised by the negative reviews. You NEVER EVER check aluminum carry on cases irrespective of who makes them. They are called “carry on” cases for a reason! If you check aluminum cases the results will always be the same no matter the brand”. 

Tumi 19 Degree Aluminum Continental Carry-On

Best Aluminum Carry-On Luggage: Tumi 19 Degree Aluminum Continental Carry-On

Tumi’s 19 Degree Aluminum Continental Carry-On is simply the epitome of luxury travel. This zipperless suitcase, crafted from aircraft-grade aluminum, is as tough as a tank and as captivating as a work of art.

Just ask Craig Bright of Business Traveler, who can vouch for the resilience of his suitcase after countless journeys. His verdict? ” This is certainly a robust suitcase. Having taken it on six individual flights there were only minor signs of scratching and marking by the end of it”

But let’s talk about its style factor, shall we? This bag is the definition of cool and futuristic. Its sleek, fluid-like design is simply mesmerizing. The folks at GearPatrol hit the nail on the head when they remarked, ” it looks like it’s moving even when it’s standing still.” Talk about turning heads!

What we also like

Are you concerned about the possibility of losing your luggage? No need to worry, as this bag is part of the Tumi Tracer program that helps users locate their missing bags and offers peace of mind.

Now, let’s talk organization. The interior of this beauty is a dream come true. It’s got a removable garment sleeve, compression straps, and zip dividers—all working together to keep your belongings neatly in place while you conquer the road.  Moreover, it rolls smoothly thanks to its four spinner wheels that are easy to maneuver, a feature that has been highly praised by customers and reviewers on Flyertalk.

What we don’t like

Based on my research, the only criticisms I have come across regarding the Tumi 19 Degree Carry-On are its weight, which is 11.6 pounds, and its tendency to develop dings and scratches over time, as is expected with an aluminum carry-on.

Considering this, I would advise against checking this luggage if you wish to minimize the occurrence of dents. One customer shares the same sentiment, stating, they, “agreed with the other reviews about scratches; I tried to fight it for a while but eventually I just embraced them. No dings so long as I never gate check it, so I save this for cross-country flights”. 

Sterling Pacific 35L Cabin Travel Case

Best Aluminum Carry-On Luggage: Sterling Pacific 35L Cabin Travel Case

Unlock the world of durability, and sheer awesomeness with the Sterling Pacific luggage. This remarkable suitcase is constructed entirely of premium aluminum materials, including an aerospace grade aluminum shell, reinforced aluminum corners, aluminum wheels, and an aluminum trolley.

The result is a luggage piece that provides exceptional performance and long-lasting reliability. So yes, whatever you place inside will be impeccably safeguarded. 

And it’s not just me who thinks highly of this masterpiece. A satisfied traveler, originally a loyal Rimowa owner, was compelled to switch teams due to the sheer awesomeness of Sterling Pacific.

They enthusiastically praised, “I am very pleased with the build quality of this travel case. As a long-time owner of Rimowa pieces, I was hesitant to branch out but the stylish leather handles and overall appearance of the Sterling Pacific piece ultimately forced my hand. The item is rugged with a very smooth locking and latching mechanism.”

What we also like

One great feature of this 35-liter carry-on bag is its included care kit, which consists of a unique amenity bag, leather care wax accompanied by a cloth, a manual, and a special aluminum pen. In addition, Sterling Pacific provides a lifetime warranty for the bag and offers repairs whenever needed.

What we don’t like

This Sterling Pacific suitcase has two wheels instead of four. Now, I must admit that people have mixed feelings about these wheels. On the positive side, they are incredibly durable, so it’s highly unlikely they will get damaged or ripped off during transport.

However, it’s important to note that these are not spinner wheels. Instead, you’ll need to pull the suitcase behind you. Now, I won’t sugarcoat it – this might be a bit of a task, especially when you take into account that the suitcase weighs 11.5 lbs when it’s empty and even more when it’s packed to the brim. It can feel like a lot of weight to handle, especially if you’ll be dragging it around the airport for hours.

So, despite my slight hesitation about the wheels, it’s definitely worth considering if you prefer this type of design.  


Is the aluminum suitcase worth it?

In my opinion, investing in aluminum suitcases is truly worthwhile due to their exceptional durability, which makes them ideal for frequent travelers and those seeking long-lasting luggage. These suitcases offer remarkable protection for your belongings, featuring reinforced corners and robust locks. Additionally, they often boast a sleek and stylish design, allowing you to make a statement during your travels.

It’s important to note, though, that aluminum suitcases are typically pricier, heavier, and more prone to scratching and denting compared to cases made from materials such as polycarbonate, ABS, or nylon.

What is the downside of aluminum luggage?

The downside of an aluminum suitcase is that it tends to be more expensive compared to suitcases made from other materials like polycarbonate, ABS, or nylon. Additionally, aluminum suitcases are typically heavier, sometimes, the carry-on like the Zero Halliburton Pursuit Aluminum Carry-On weighs as much as 12.5 lbs!

This added weight can make it more challenging to maneuver and carry the suitcase, especially when it is fully packed. Another drawback is that aluminum is more prone to scratching and denting, and it shows every little ding, which can affect the overall appearance of the suitcase over time. Despite these drawbacks, many still find the durability and stylish aesthetics of aluminum suitcases to be worth the investment.

How durable are aluminum luggage?

Aluminum luggage is specifically designed to withstand rough handling and various travel conditions, making it an extremely popular choice among frequent travelers. According to Oscar Brumelis of CleverJourney, aluminum suitcases are often considered to be the most durable option available.

This is primarily because aluminum is a metal known for its exceptional resistance to damage, including impacts and crushing, ensuring reliable protection for your belongings. Additionally, these suitcases are typically constructed with reinforced corners and sturdy frames, further reinforcing their durability and ability to endure challenging circumstances.

However, it’s important to note that while aluminum luggage is durable, it is not completely indestructible. Like any other material, it can still be subject to scratches, dents, dints, or other signs of wear and tear over time.

Why are Aluminum suitcases so expensive?

Aluminum suitcases are often priced higher compared to luggage made from other materials due to the intricate and labor-intensive manufacturing process involved.

Oscar explains that aluminum sheets need to be cut, shaped, and assembled using rivets, while polycarbonate luggage can be easily produced through injection molding, where PC pellets are melted and injected into a mold, making it a simpler process.

Additionally, the market positioning of aluminum suitcases as premium and luxurious also contributes to their higher cost.

Bottom Line

Best Aluminum Carry-On Luggage: MVST Select TREK Aluminium Suitcase Gunmetal

Thanks for sticking with me to the end of this review of this comprehensive review of the best aluminum suitcases!

From the Monos Hybrid Carry-on, offering remarkable value for its price, to the Away Aluminum Carry-on, striking a perfect balance between affordability and quality, and finally, the Rimowa Classic Cabin Carry-On, exemplifying elegance, and durability, you can see that this list has catered to every traveler’s preferences.

Say goodbye to subpar luggage and welcome the functionality and durability of these top-notch aluminum carry-ons. If you have any thoughts, questions, or experiences to share, please don’t hesitate to leave them in the comments below. Your feedback is greatly appreciated!

Why You Should Trust Travelccessories

If you’re looking for trustworthy guidance on travel accessories, you can count on Travelccessories. Femi, an expert in travel gear, and our team have put together a comprehensive review that draws on our hands-on testing, extensive research on reputable brands, careful examination of product manuals and customer feedback, and evaluation of numerous luggage models.

We specifically looked for bags with robust construction, exceptional features, and high ratings from real users. And most importantly, our team consists of experts who do not accept payment for reviews and are committed to providing honest and thorough information to help you make informed decisions when choosing the right luggage.  

Also, this article is not sponsored in any way by any company. These products have been independently selected by myself and my team. And the only thing I receive is a small commission from our affiliate program if you buy any of them through the links and buttons on this page. It doesn’t cost you a penny. But it really helps me out as this money goes to paying for maintaining the website, editing software, my time, team and everything else that goes into preparing this post.

Table of Contents

Leave a Comment


Don't miss out on our periodic giveaways

Join our newsletter and stay up-to-date with the latest blogpost, travel tips and giveaways.


Don't miss out on our periodic giveaway

Join our newsletter and stay up-to-date with the latest blogpost, travel tips and giveaways.